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Machining and Assembly PRODUCTION GROUP

The group is located in 25810m2 of roofed area and includes different workshops and engineering departments.

The workshops include:
indbul2a.gif (311 bytes)Machining shop No. 1,
indbul2a.gif (311 bytes)Machining shop No. 2,
indbul2a.gif (311 bytes)Equipment fabrication shop,
indbul2a.gif (311 bytes)Crane fabrication shop,
indbul2a.gif (311 bytes)Tool making shop.

Engineering departments are as follows:
indbul2a.gif (311 bytes)Machine design,

indbul2a.gif (311 bytes)Crane design,
indbul2a.gif (311 bytes)Tool design,
indbul2a.gif (311 bytes)Fabrication technology.

The capabilities of the group can be summed up in the areas of design and fabrication of:
Different types of preheating and heat treatment furnaces from 3 to 60 tons,
indbul2a.gif (311 bytes)Mobile cranes with a loading capacity of 10 to 60 tons under the license of P & H (Germany), Jones (England), PPM (France),
ball pictureTower cranes under the license of Potain (France),
ball pictureSlab cooling machines,
ball pictureReduction gear boxes,
ball pictureDifferent types of valves up to class 10,000,
ball pictureMine equipment,
ball pictureAir cooler for refineries, petrochemical & power plants.

Heavy Machining Services
Light and heavy machining services for the
Steel Mills, Power Plants,Refineries, Cement Plants, Sugar Plants, different types of flange ranging from 1/2" - 80" up to class 2500.

HARDWARE CAPABILITIES

1)lathing Group
2)Milling Group
3)Boring Group
4)Jig Boring Machines
5)Gear Cutting Group
6)Slotting Group
7)Drilling Machines
8)Grinding Group
9)Electrical Decharge Machine
10)Heat Treatment Equipment

 page3.1.jpg (7986 bytes)

Lathing Group

a) lathe Machines (universal tracer)

Quantity 88 units
Workpiece Max. dia. 1600 mm
Workpiece Max. length 8000 mm
Workpiece Max. wt for lathing 40 tons
Workpiece Max.wt for cutting 16 tons

b) Vertical boring & turning machine

Quantity 6 units
Workpiece Max. dia. 3200 mm
Workpiece Max. height 1600 mm

Milling Group
a) Milling Machines (Vertical, Horizontal,Universal Tracer, Planer type)

Qty 22 units
Workpiece Max.dia. 8000 * 2400 * 2500 mm

Boring Group

Quantity 8 units
Workpiece max. weight 12 tons
Boring dia. in main axle 1000 mm
Boring dia. tool slide 1000 mm
Drilling max. dia 80"
Workpiece max. dia 2250 X 1800 mm

Jig Boring Machines

Quantity 2 units
Steel drilling max. dia. 40 mm
Boring max. dia. 250 mm
Workpiece dimensions 1400 X 1000 X 1000 mm

Gear Cutting Group
a) Direct Gear Cutting

Quantity 9 units
Workpiece min. external dia. 30 mm
Workpiece max. external dia. 2000 mm
Min. module 2 mm
Max. module 20 mm
Max. module using end - mill 30 mm

         b) Bevel Gear Cutting

Workpiece min. dia. 30 mm
Workpiece max. dia. 500 mm
Rough lathe module 8 mm
Finishing 18 mm

Slotting Group

Quantity 2 units
Workpiece max. dia. 750 mm

Drilling Machines
a) Radial Drill

Quantity 20 units
Drilling max. dia. 70 mm

b) Universal Drill

Drilling max. dia. on steel l50 mm
Drilling max. dia. on cast-iron 65 mm

Grinding Group

1) Surface grinding

Quantity 15 units
Workpiece dimension 1000 X 320 mm
Workpiece max. height 300 mm

2) Internal circle grinding

Grinding max. dia. 100 mm
Grinding min. dia. 20 mm
Grinding max. length 125 mm

3) External circle grinding

Workpiece max. dia 400 mm
Workpiece min. dia. 6 mm
Workpiece max. length 2800 mm

4) Universal gear grinder

Grinding max. module 10 mm
Grinding min. module 2 mm
Max. width for gear cutting 180 mm
Max. gear height 22.5 mm
Workpiece max. dia. 500 mm
Workpiece min. dia. 60 mm

5) Thread grinding machine

One-way min. dia. 2 mm
One-way max. dia. 150 mm
Screw one-way max. length 400 mm
Multi-way min. dia. 4 mm
Multi-way max. dia. 120 mm
Screw multi-way max. length 360 mm

Electrical Decharge Machine

Quantity 3 units
Workpiece dimension 900 X 600 X 400 mm
Workpiece max weight 1250 Kg

Heat treatment equipment

Workpiece max. weight 1500 Kg
Workpiece max length 2500 mm
Workpiece width 1400 mm
Workpiece height 1200 mm
Workpiece max. weight for stress relieving and heat treatment 1500 Kg
Workpiece max length for stress relieving and heat treatment 5500 mm
Workpiece max width for stress relieving and heat treatment 2500 mm
Workpiece max height for stress relieving and heat treatment. 1500 mm

 

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Tel: +98 (21) 800 8317, 802 1386    Fax: +98 (21) 802 1738   Telex: 212674 RAK IR
E-Mail: msaco@www.dci.co.ir