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Steel Structure PRODUCTION GROUP

Relying on 25 years of experience and expertise of its employees and using equipment and machinery located in an area of about 50,000m2, it operates.

This Group is active in the field of design and fabrication of the following:

1- Refinery, Gas and Petrochemical Equipment
2- Dam and Power Plant Equipment
3- Steam Boilers
4- Bridges and Heavy Steel Structures

All design and calculations are carried out using computer software's and according to valid internationally recognized standards as well as customers’ requests.

Engineering units of this group are as follows:

1- Vessels Engineering
2- Boilers, Heat Exchangers and Equipment Engineering
3- Bridges and Steel Structures Engineering
4- Production Engineering

Now let’s have a look at various products and some activities carried out by this Group in the past ten years.

1- Horizontal and Vertical Pressure Vessels

These vessels are designed and fabricated in different sizes and pressure ratings per customer request. So far, we have fabricated such vessels with dia=5m, Length=30m, pressure=43 bar and weight=60 tons. image7

2- Storage Tanks

Various types of storage tanks for CO2, O2, N & Cl are all designed and fabricated to order. Co2 storage tanks with a design pressure of 22 Bar and a temperature of -50C° in different capacities are made as well. Storage tanks for hydrogen gas (bullet), which requires advanced technology, have been designed and fabricated for Tabriz Petrochemical Complex with the following specifications:

Design Pressure : 105 bar
Weight : 70 tons
Diameter : 2.5 m
Length : 10 m

3- Refinery/Petrochemical Distillation Towers

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Design and fabrication of these towers which requires sophisticated technical know-how falls also within production range of this Group. It has so far fabricated and delivered more than 100 units of these towers to different refineries.

Max. Dia=5m Max. Thickness=50mm Max. Weight=80 tons

4- Stationary LPG Vessels

Stationary LPG vessels with a design pressure of 250 psi and various capacities such as 500, 1000, 1500, 6565, 12000, 18000 and 30000 W. Gallon are among routine production of this group.

5- Mobile LPG Vessels

Fabrication of mobile LPG vessels with a design pressure of 265psi and two different capacities i.e. 4500 and 9800 W. Gallon can also be made to order.

6- Spherical LPG Vessels

a) Design and fabrication of one unit of spherical vessel with a capacity of 316m3 for Isfahan Petrochemical Complex.

b) Design and fabrication of six units of spherical vessel with a capacity of 3000m3 for National Iranian Gas Company.

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7- Fixed & Floating Roof Storage Tanks

Design and fabrication of over 200 units of floating roof storage tanks with a capacity ranging from 100m3 to 40290m3 and the fixed roof 100m3 to 22140m3.

8- Indirect Gas Heaters

These heaters are designed and fabricated according to ASME standard. The capacity ranges from 3500 SCMH to 100,000 SCMH with a working pressure of 400-1000psi.

9- Gas Filter Separators

These separators are designed and fabricated according to ASME standard. The capacity ranges from 5000 SCMH to 45000 SCMH with a working pressure of 400-1000psi.

10- Heat Exchangers

Design and fabrication of heat exchangers in different types based on ASME and TEMA standards.

11- Dry Gas Filters

These are designed and fabricated according to ASME Sec VIII, Div. 1 (latest edition). The capacity ranges from 270 SCMH to 125,000 SCMH and the working pressure from 45 psi to 1000 psi.

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Steam Boilers

a) Design and fabrication of fire-tube steam boilers based on BS 2790 (latest edition) with a capacity of 2470-50,000 lb/hr and a working pressure of 150-450 psi are among various products of the group.

b) Design and fabrication of hot-water boilers ranging from 6 X 106 BTU/hr based on BS 2790 (latest edition).

Power Plant and Dam Equipment

a) Fabrication of the highest steel tower in Iran, i.e. the chimney of Shahid Rajaee Power Plant which is 220 meters high and weighs 4500 tons.

b) Design and fabrication of storage tanks, steel pipe, racks and steel structures for power plants including Shahid Rajaee and Hamedan.

Bridges / Heavy Steel Structures

Possessing over 25 years of experience in design and fabricating of various steel bridges including:

Truss bridges with simple spans ranging from 12m to 45m (with 3m increase).

Composite girder bridge with simple spans ranging from 15m to 60m flexible width: from 5m, with 2.5m increase.

Arch bridges with a span up to 150m.

Orthotropic bridges with simple and continuos spans.

Technical Details of Some of the Heavy Steel Structure Designed & Constructed by MSA

Name & Location

Technical Details of Bridge

Bafgh-Bandar Abbas Railway Bridge Type: box girder-two line
Length: 800m
Bahmanshir bridge Type: composite girder with continuous spans
Length: 300m Width : 8m carriage-way, 2x2m sidewalk Girder
Height in main span: 4.8m
Weight: 1000tons
Mared Arch Bridge

Length: 2x40 +144 + 2x40
Width: 11m carriage-way, 2x2m sidewalk
weight: 1600tons

Khark-e Dam Access Bridge

Type: composite girder Length: 205m
Width: 10m carriage-way
Weight: 800tons

Karoon 3 Dam Access Bridge, 4 nos.

Type: truss bridge, Length: 98m
Width: 5m carriage-way
Weight: 160ton

Fixed & Floating Roof Storage Tanks

Design and fabrication of over 200 units floating roof storage tank with a capacity ranging from 100m3 to 40290m3 and the fixed roof storage tanks from 10m3 to 22140m3

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Tel: +98 (21) 800 8317, 802 1386    Fax: +98 (21) 802 1738   Telex: 212674 RAK IR
E-Mail: msaco@www.dci.co.ir